- No.609, Centre Of Huijin Nanxiang, Yinxiang Road, Nanxiang Town, Jiading District, Shanghai, China
- sherry@sanmachines.com
- +86-18616767021
Galvanometer Laser Mold Welding Machine Introduction!
Overview
The Galvanometer Laser Mold Welding Machine is a high-precision, automated solution designed for mold repair, precision welding, and surface modification. Utilizing advanced galvanometer scanning technology and fiber laser sources, it ensures exceptional accuracy, speed, and repeatability, making it ideal for industries requiring micron-level precision.
Pulse Laser Cleaning Machine
Key Features
Galvanometer Scanning System
Ultra-Fast Positioning: Mirrors controlled by high-speed motors direct the laser beam with micron-level accuracy (±0.01mm), enabling complex welding paths and fine details.
Dynamic Focus: Automatically adjusts focal length to maintain consistent energy density on curved or uneven surfaces.
Fiber Laser Source
Wavelength: 1070nm (ideal for metals like steel, aluminum, copper, and alloys).
Power Options: 200W–500W (adjustable for deep penetration or minimal heat input).
Pulse Control: Nanosecond or millisecond pulses for precise energy control.
Technical Advantages:
Precision: Minimum spot size 50μm, positioning accuracy ±5μm
Low Heat Input: HAZ (Heat Affected Zone) <0.1mm
Material Compatibility: Processes tool steels (H13, SKD11), carbides, and copper alloys
Efficiency: Typical repair time 5-30 seconds per defect
Automation: Compatible with CAD/CAM programming and robotic integration
Non-Contact Welding
Eliminates mechanical stress on molds/parts, reducing deformation risks.
User-Friendly Software
Pre-programmed welding patterns (spot, line, custom shapes).
Real-time monitoring and parameter adjustments (power, speed, pulse frequency).
Technical Specifications
Parameter Specification Laser Type Fiber Laser (IPG/RAYCUS)Power Range200W–500WWelding Depth0.1mm–2mm (adjustable)Spot Size0.02mm–0.2mmPositioning Accuracy±0.01mmCooling System Air/Water Cooling (stable operation)Software Windows-based, CAD/CAM compatible
Applications
Mold Repair: Fix cracks, wear, or defects in injection/forging/die-casting molds.
Precision Welding: Micro-welding for electronics, medical devices, and automotive parts.
Surface Cladding: Enhance hardness/corrosion resistance with alloy coatings.
Advantages vs. Traditional Methods
Speed: 3–5x faster than TIG welding.
Precision: 0.01mm accuracy vs. 0.1mm+ with manual methods.
Quality: Minimal porosity, no post-processing required.
Cost-Efficiency: Reduces material waste and labor costs.
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